Occupational safety and health standards for the oil and gas industry. Company computers, telecommunications equipment, manual and automated systems will be used only in a manner consistent. After all questions have been answered, sign this page and return to human resources. When toxic, flammable material is boiled under pressure, things can go wrong in many different ways, and the. This project standards and specifications covers the minimum requirements of format, in preparing process andor utility units operating manuals, including essential instructions and points of noteworthy. Crude oil and distillate are dangerous to the environment seveso plant risk for major chemical accidents.
It is important to understand however, that every job is different, and modifications may be needed. Asset management includes tools and practices to keep all assets performing at. Safety and health topics oil and gas extraction safety. See the chapters on whmis and basic occupational health in this manual. Oisdrp149 design aspects for safety in electrical systems oisdstd173 fire protection system for electrical installations. Commonhazardousmaterials table 2 lists common hazardous materials that may be encountered on a refinery site. Refinery equipment of texas refinery equipment of texas 400 central drive, coldspring, texas 77331 83265778, email.
Refinery safety manual pdf this instruction provides guidance to occupational safety and health. Osha technical manual chapter on refinery operations. Control system asset performance management what is asset performance management. They must be stored away from wash areas or places where it can come in contact with water. Cold stress fact sheet englishspanishconfined space safety training program englishspanish. Refinery safety programmes have certainly changed over the years. Qaqc manual for fortified refined bleached deodorised edible oil 7 the major components of fats and oils are triglycerides, which are composed of one glycerol molecule and three fatty acids. Construction health and safety manual m029 ibew 353. Safety and health programs must be individualized to meet the needs of each work place. Posted in refinery and plant tagged pdf, presentations hydrogen sulphide is a deadly gas. Rso refinery safety overview for petroleum facilities. Cold stress fact sheet englishspanishconfined space safety training program englishspanishconfined spaces sample written program for general industry. The purpose of this manual is to standardize the content and format of operating manuals which shall be prepared by the contractor. From the very nature of crude oil, its refining and the processes relating to its operation provide an.
This chapter of the technical manual covers the history of refinery processing, characteristics of crude oil, hydrocarbon types and. Safety guidelines and good industry practices for oil terminals. Safety and health topics oil and gas extraction safety hazards associated with oil and gas extraction activities. To this end, the refining industry has made significant. Purchase needed items for your home, office and car including. Management system manual page 6 of 30 printed 11142015 3. Sizing, selection, and installation of pressurerelieving devices in refineries is an example of a ragagep often used in petroleum refineries.
Some chemicals react with water to produce heat and flammable gases. S at oil and natural gas wells, in refineries where h. Learn more about what you can do to protect employees working alone. Product allocation is the split of total refinery production among the participants on the basis of the feedstock processed by each.
The regulations implement key recommendations of the governors interagency working group on refinery safety, created after the aug. Sacramento state agencies today announced final approval of new regulations to strengthen workplace and environmental safety at oil refineries across the state. Topic title organizationgrantee year grant number language. Workers might be exposed to uncontrolled electrical, mechanical, hydraulic, or other sources of hazardous energy if equipment is not designed, installed, and. Safety practices in the oil and gas industry infographic this infographic can help ehs professionals and workers understand the biggest threats to worker safety, offers background on the current state of the industry and lists the most cited osha standards related to the industry. This sample program has been provided as a building block to help in furthering loss prevention efforts. There is no need for safety glasses because i am only. An oil refinery accepts crude oil of various grades and distills its components into several products, ranging from propane and gasoline to bunker oil, which fuels power plants and oceangoing ships. A burgeoning sense of safety the turn of the century saw a huge leap forward in early industry technologies.
A petroleum refinerys main job is to split crude oil into its many parts or fractions which are read redacted pdf files obscrued text then reprocessed into useful products. Pdf this paper aims at describing the methodologies and the techniques used to manage an oil refinery scheduled maintenance turnaround. Safety and health topics oil and gas extraction safety hazards. A recommitment to the loss management policy statement example all employees of this refinery are fully committed to excellence in environment, health and safety performance in the conduct of business and in support of a safe, reliable and profitable operation. All other documents, that are not pdf materials or formatted for the web, are. The program offers an overview of safe work practices and health regulations, providing guidelines for maintaining a safe working environment for employees, contract employers, and plant owners. Apis safety activities and programs support this commitment through research, standards development, training, information sharing and transfer and advocacy. Process safety management for petroleum refineries. Splashing of corrosives into the eyes can result in partial or total loss of vision if not flushed with copious amount of water immediately. Posted in upstream tagged pdf, tips refinery safety, texas city bp explosion. Such as oil refineries and chemical plants, to ensure that they have in place rigid. Employees in the oil and gas industry face a myriad of unique dangers while on the job.
Such performance, like accidents, did not just happen it was caused. Qaqc manual for fortified refined bleached deodorised. While oil refinement is necessary for the continued running of our society, the process of refining oil is potentially hazardous. The refinery manager, or his or her designee, must sign off on all process safety culture assessment reports and. Aug 04, 2017 the regulations implement key recommendations of the governors interagency working group on refinery safety, created after the aug. Rso refinery safety overview rso has developed standards for a training program designed to educate workers on the health and safety hazards associated with working in the petrochemical industry. Fractionation distillation is the separation of crude oil in atmospheric and vacuum distillation towers into groups of hydrocarbon compounds of. Refining operations petroleum refining processes and operations can be separated into five basic areas. The oil boom led refinery chemists to experiment with new. Po box 10105 college station, tx 778420105 timothy m. Keller we are able to provide you with guidance on regulatory standards and best practices for the most relevant osha, epa, and dot topics. They are the result of a multiyear effort, including extensive public input and consultation with workers, industry, nongovernmental organizations, local agencies, and communities. State of california department of industrial relations.
Oil and gas industry workers engage in many activities that may expose them to serious hazards, such as falling from towers, unguarded machinery, being. If you have any questions regarding this manual, the information contained in it. The refinerys safety regulations should be followed. Safety practices in the oil and gas industry infographic. Safety management system document title hse manual revision. The safety guidelines and good industry practices for oil terminals were developed under the united nations economic commission for europe convention on the transboundary effects of industrial accidents by an international expert group consisting of. Rotary rigs began to replace simple axes and shovels, exponentially speeding the pace of oil exploration.
Due to the chemistry of oil refining, the higher the ch ratio of a crude oil, the more intense and costly the refinery processing required to prod uce given volumes of gasoline and distillate fuels. The chapter then continues with the description and discussion of those basic fire protection methods used in refinery design and operation part 2. Oil, gas and petroleum refineries use and store many chemicals utilized in the complex process of converting. One wrong step can have serious consequences, which means safety and health issues are extremely important. Page 1 of 9 mini refinery feasibility overview introduction this paper is intended to provide information, answer questions, and assist the owner or. There is no need for safety glasses because i am only going to be grinding for a few seconds. Injuries to other employees at the kern oil refinery in bakersfield, california.
This checklist is very useful for safety inspection, safety. New regulations improve safety at oil refineries calepa. The content of typical safety and health programs in petroleum refineries will also be covered, but the primary focus of this chapter will be on process safety, safe work practices or permittowork systems, and behavioral safety. Osha technical manual otm petroleum refining process osha. Safety hazards associated with oil and gas extraction activities. Grantee materials by topic occupational safety and.
This chapter deals first of all with the nature and handling of these common hazardous materials part 1. Preventing chronic beryllium disease through exposure recognition and control. I recall more than three decades ago my first assignment as the only safety officer on a refinery. To ensure the safety of oil refinery workers, the public and the environment, refinery workers must be taught about an assortment of safety related topics.
Development of ssw, operating instructions, and emergency. Measurements of the refinerys activities and events that are. Oshacademy course 900 study guide oil and gas safety management. Refinery safety measures and handling of hazardous materials. Semi quantative hazop in vacuum distillation column. Api members are committed to protecting the environment and the health and safety of all that share it. Refinery safety regulations summary two sets of regulations are proposed to improve process safety at refineries. Api 520 covers appropriate relief system size calculations based on process parameters such as flow rate and pressure.
Company computers, telecommunications equipment, manual. Api members are committed to protecting the health and safety of their workers and the community. As safety problems and risks at oil terminals exist not only in the abovementioned countries but may also be present at ots in the entire ece region, it was deemed useful to establish an. U it should not be used without consideration of the unique conditions and requirements that may exist at your facility andor at each site. At a very high level, this can be measured as rona, or return on net assets. Ihrdc energy business workshops overview of hse best practices for petroleum industry personnel overview this workshop presents a comprehensive overview of the field of health, safety, and the environment hse in the modern petroleum. Local governments in the upper midwest can and must use their authority to reduce risks, especially in light. Handbook of petroleum processing pp 675704 cite as. Environmental and safety concerns mean that oil refineries are sometimes located some distance away. Safety and health professionals, working with process, chemical. Crude oil and distillate are dangerous to the environment seveso plant risk for major chemical. Safety guidelines and good industry practices for oil. Have a 72hour emergency kit for each family member. Grantee materials by topic occupational safety and health.
Eur ing farooq janjua, ceng,beng,micheme,mciwem,miwm in publication july 2014. Safety, friends, buddies etc, come second, safety, above all else, comes first. Chemical safety manual doc noiitbism02 rev 0 page 7 of 33 water reactives a violent reaction can occur if water reactive chemicals come in contact with water or moisture. Occupational safety and health hazard awareness training for the construction, oil and gas, and landscaping industries. The crucible of modern safety the bakken oil patch p. Handbook on process safety integrity for utility operators. Asset management is the practice of ensuring that all assets are delivering their best value. Handbook on process safety integrity for utility operators author.
Safety training resources for oil and gas industry workers. Chemical safety manual doc noiitbism02 rev 0 page 5 of 33facilities like emergency eyewash and shower must be available in the labs handling corrosives. Protecting refinery employees health and safety international. An oil refinery or petroleum refinery is an industrial process plant where crude oil is transformed. Technical eia guidance manual for oil and gas exploration industry september 2009 i table of contents 1. Dircaloshas process safety management standards psm and the governors office of emergency servicescalepa. How safety has evolved in the oil and gas industry 04 early 1900s. Because of their inherent hazards, especially from explosion, fire, and chemicals, oil.
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